Bought a belt-sander and spent about an hour on the laser gun with the coarsest grit. It's now about half-sanded. Was a lot of fun, except getting covered in fiberglass dust that itches like crazy. No pics--too dark. Will post once it's all sanded.

I do like the belt sander a lot (Craftsman!) and will enjoy the rest of the sanding. Was worth selling my Xbox games for it. :D

What I learned about switches and triggers

In preparing for the fiberglassing stage, I found that my trigger was loose. Not just a little loose...tragically loose. It needed to be replaced.

Since the construction of the trigger mechanism, I surfed a few electronics sites and learned that what I made was a "DPDT momentary pushbutton switch" out of two SPST toggles and some springs. Cute, but inefficient and prone to failure. What I needed to do was order a DPDT momentary pushbutton and wire it in.

Armed with this new revelation, I just ordered one of these:

Next I plan to make a new trigger mechanism-- a much simpler, sturdier one that uses this switch to control the LEDs.

3 Months left until my New Years' Resolution expires...hope I can finish this gun in time.

Laser Gun update

Here's where I'm up to. Still sculpting the nose, but figured I'd test-fit the electronics and sketch up the patterns. I like where it's heading. Gray areas will have silver "metal" sheeting on top. Black areas will be glossy smooth black.

But she still needs a whole coat of fiberglass and a bunch of sanding before we get to those stages...

Laser gun update

Still working away on the buttstock and getting all the lines square. I like the progress though--take a look:

Straight as an arrow...as it very well should be.

Carved out the barrel. It will have to be very strong for when someone sets it on its nose. Got a plan, but we'll just take it one thing at a time for now.

Hand Grenade Pipe

A month or so back, I doodled an ugly picture of a hand grenade with pipe stem sticking out of it. I kind of snickered at the thought, and showed it to my neighbor. I joked "I should make one of these." He looked at me and said, with great authority, "Yes, you should."

I took his challenge. Used the drill press at work as a poor-man's lathe to make a fairly ugly Jammed a stem into it and put a paper cutout on the top.

It's not much to look at, but it got a huge response on FB. I received several commissions right off the bat, as well as offers to purchase this piece! I refused to sell this one because it is not up to my standards of quality.

My wife gave her approval on my intent to purchase tools and supplies and go into production. $400 later I had cranked out the first one, with 3 more close behind.

Cork keeps the topper attached when pipe is not in use, does not disturb the cake.

Detail of African Mahogany wood grain.

Sitting open on display base.

The full display.

My personal pipe, maple burl.

I have worked in African Mahogany (shown), Maple Burl (shown), Redwood Burl and Ebony. Looking for some undrilled Briar to work with.

Right now all my commissions have been through facebook. The pipes go for $60 apiece and come with filters and the display box.

Laser Gun updates

Been working on the edges and corners--Bondo holds up a lot better than the spackel.

Noticed that the handguard is lopsided by as much as half an inch...yuck.

Built it up with some scrap foamcore board and hot glue.

Then covered it in bondo. *Gloop*

Lots more sanding and patching have been going on.

I tried out some primer, but it wasn't nearly as sandable as I had expected. Note to self: never buy non-sandable primer again.

After 6 months off-and-on-again work, it still feels like it hasn't really progressed much. I decided to treat myself by painting her black, just to get a feel for what she'll look like. Not worried about the mottled texture. The paint honestly doesn't do the gun much good at this stage, but it's good for my fragile psyche.

Still needs the dorsal bump, and got some more shaping to do, especially in the handguard and buttstock sections. Dying to get to the fiberglassing stage though.

Little by little, we're getting there.

Getting everything symmetrical and making templates for the various sections. It's finally starting to pull together. (The poorly-plugged hole near the front is just because I was tired of looking halfway through the gun while working. The foam will be removed and some electronics will go inside later on.)

Laser gun update

Sanding, patching, sanding, patching. Wouldn't have to if I had done it right from the beginning...

But we'll get there.

Lesson to be learned: buy blocks of foam, glue them togther. Measure out your shape and draw it on the foam, then cut/hotwire it. Then do the details. When you're too cheap to buy foam, you will waste hours fixing the problems that cobbling together bits of foam causes for you.

Laser gun electronics

Sorry for the non-update period. I'll try to make it up to you with this post.

Laser gun's been moving along slowly. I finally finished the electronics for it though...

First set of half-dome lights stay on as long as the gun is in use or on display.

Once the charging button is held, the charging bars start going.

While holding the charging button, at any time you can pull the trigger and it will shut off the charging bars and engage the firing lights--the two front half domes as well as the large crystal that will be seated deep inside the barrel.

Now to finish the gun sculpt so I can start fitting this stuff to it! :D

Pimpin' My Ride

Snagged an image of the Dharma logo from some corner of the web. Printed it out and cut it into a stencil. Super 77'd it to my car and sprayed away. Not too shabby for a quick job.

Bookends

Just finished a set of bookends for my wife. She wanted ones that looked like a bridge with a boy on one side and a girl on the other.

Started by measuring out some foamcore, scoring it at 1cm intervals and hot gluing it down to another strip of foamcore. Making sure it curved evenly, I traced out the curve onto some basswood and cut along the lines. Glued the wood to the foamcore and cut slits for the vertical posts.

Set the posts in and cut them 3" from the top of the foamcore. After this photo, I soaked and bent 2 long strips of basswood, leaving them bent to dry. I rounded the tops of the posts and glued the railing to the posts.

Started sculpting the girl.

Started sculpting the guy.

I bent a sheet of steel to a 90-degree angle, and hot glued it to another sheet.

Hot-glued the bridge to 'em to make it a functional (though lightweight) bookend. Sprayed it with metallic bronze.

Finshed the sculpts and sprayed it all bronze. Antiqued the figures with black acrylic paint, then sprayed a clear gloss coat to finish 'er up.

Done.

TMNT Ooze Canister

Hailing back to TMNT 2, Secret of the Ooze.

Spent a few weeks on this, picking at it slowly. Real glass, real ooze...real fun.

NOM!

Doodling in church... actually very pleased with how it turned out.

This has been a little derelict--busy with top secret stuff at work.

But check out my buddy's comic at www.axecop.com and the animatic trailer for it:

http://www.youtube.com/watch?v=MtOX_O_NKHY

Lifecast hands in Plaster

Fingers lost some detail b/c with cheap plaster the grit settles too much. But I was most interested in the wrists--planning to sculpt a custom watchband. Should work great.

AVM Mini

Don't know if I mentioned, but I now work for United Biologics as the Molding/Casting Supervisor. Two weeks ago we launched a project that had been my baby for months. Got rather attached to it during production, but could not go public with the project until now. So with much pride, I give you the AVM Mini:

http://unitedbiologics.com/AVM%20Mini.html

Credit goes to all the people directly involved:

Craig (President) oversaw the project.

I designed it, sculpted the unit from scratch, molded, cast, and colored it.

Laura sculpted the vessel pattern I requested for the inside, and I integrated it.

Evan assisted me with running the molds once production was rolling, and he took care of getting laser-cut lids.

I love my job.

FX Glass Bottles

Made some sugar glass bottles for "Self Storage," a film Jared Norby's working on. Not hero bottles, just quick action shots. So I made a bunch real fast and left the so-so ones in with the good ones. Lots of 'splosions occurred.

Not too shabby, for next-to-no-budget.

Thanks for the pic, Jared!

Goggles Update # 391

I talk too much. So... picture!

Pretty much ready to mold, then cast in flex-urethane.

Progress on the goggles:

Lense rings! Grooved out the inside so that the lenses will sit snug without falling out.

Tryin' em on for size. Decent fit!

All-Metal Business Card Holder

Had a boring evening and too much alginate sitting around, so I decided to experiment; molded my hand in the alginate and melted down some tin. Poured the molten tin in the wet mold with a loud hiss. I knew from the start that it wouldn't be a good lifecast...but I wasn't sure exactly what I would get. See for yourself:

Spats!

Using Threadbanger's DIY vid, I made a pair of spats for my halloween costume!

For a quick project I didn't want to commit any real time to, they turned out good enough. It'll do.

http://www.threadbanger.com/episode/THR_20090603

I've been sculpting 2 neurosurgery products for CJDP Inc. Waiting to hear about a patent for them before I can post any pics, but they'll be awesome.

Goggles Update

So the clay I was using was far too soft, and wouldn't keep the nice sharp edges I was looking for. So I peeled off the details and molded the core in alginate. Smeared Bondo in the mold and Sanded it down. Spray paint helped me find the details that needed filling. So here's where we're up to:

Next, I'll add the rings around the lens holes and temple plates. Last, add the faux rivets and cut out the strap slots. Can't wait to mold and cast this puppy.

Church Doodles

Made this little guy while sitting in church. Trying to learn to draw at a good speed. Love reptiles and amphibians.

Bug

Trying to keep in practice. Feels good to draw. But now I'd like to sculpt this one...

Doodles

"The Pocketwatch"

Just doodling.

My new favorite place to buy stuff:

www.burmanindustries.com

For all your molding and casting needs.

5 minute self-portrait sketch. Took longer to upload than to draw. Go figure.

Trying to draw as much as possible lately to improve my chops. Planning to get crackin' on a graphic novel this summer. 

Best Buy's cut me down on hours due to the all-wrathful economy. But God is good--got another, more specialized job.  I get to sculpt and cast silicone models for medical exhibits shown at trade shows. Most people would probably find it boring, but I'm kind of a geek for that kind of stuff. That brings me up again to a total of 3 jobs. Didn't see that coming.

Fat Man's Requiem

I should have started with a picture for Fat Man.  Here's how he turned out before I scrapped him. Unfortunately, the textures and wrinkling did not show up in the cell phone photos I snapped.

Maybe most interesting is how different he is from the original armature head...

Learned some things...primarily: Use some bloody reference photos!